Voltage and position control system



J. J. WILENTCHIK VOLTAGE AND POSITION CONTROL SYSTEM Dec. 8, 1953 4 Sheets-Sheet 1 Filed April 14, 1950 INVENTOR. JERZ Y J. W/LENTCH/K.

ATTORNEY.

Dec. 8, 1953 J. J. WILENTCHIK VOLTAGE AND POSITION CONTROL SYSTEM 4 Sheets-Sheet 2 Filed April 14, 1950 INVEN TOR.

JEKZVJ WlLENKH/K.

ATTOENEK Dec. 8, .1953 J. J. WILENTCHIK VOLTAGE AND POSITION CONTROL SYSTEM 4 Sheets-Sheet 3 Filed April 14, 1950 a T/74q ERZY J, W/LENTCH/K.

ATTORNEY.

Dec. 8, 1 J. J. WILENTCHIK 2,662,146

VOLTAGE AND POSITION CONTROL SYSTEM Filed April 14, 1950 4 Sheets-Sheet 4 /161 132 A 160 m I 154 I 154 I "7157 156 14 164 l j I 157 16$ 169 1/ Z1 IZQ I I I I 135 1 14a 15/ #4 INVENTOR. JERZV J. W/LENTCH/K.

ATTORNEY.

Patented Dec. 8, 1953 UNITED STATES Z ATENT OFFICE VOLTAGE AND POSITION CONTROL SYSTEM J erzy J. Wilentchik, New York, N. Y.

Application April 14, 1950, Serial No. 155,864

34 Claims.

This invention relates to improvements in voltage and in position control. systems comprising primary control eans, wherein the output y can be varied as a function of the displacement x of the cont ol cans according to any desirable function 1 An object of invention is to provide a system of the aforementioned character in which the output function y is expressed in voltage units and composed of a large number of straight lines, the location and the slope of the latter in the plane Zr-y being determined individually and set into the instrument in such manner that the approximated contour of the generated function is obtained.

Another object of this invention is to provide means for changing the shape of the output function easily and ckly, without dismantling the instrument and nout stopping its operation.

Several fectus of novelty characterize this invention on. ny co-pending application Serial No. 139,572 filed on January 23, 1959.

"Gne of them deals with design and constructional modification of the interpolating unit and aims to eliminate the zone of constant potential during the period of commutation.

Another feature of novelty is concerned with design and constructional modification of the attachable Contact devices, of the mandrel and of the commutator unit, respectively.

A further feature of novelty embodies an interrupted motion coupling comprising a combination of spur gears and can be used as a counter device for general purpose applications outside of its being used in conjunction with the characteristic changer.

A still further development of the basic idea allows elimination of the intermittent motion coupling and enables setting of individual points of a function 31:) (m) at controlled intervals along the .1? axis.

For a better understanding of the invention, its advantages over the existing art and the specific objectives attained with its use, reference should be had to the following description and accompanying drawings in which preferred embodiments of the invention have been illustrated and described.

In the drawings:

Fig. 1 is a functional diagram of a unit control system according to the invention.

Fig. 2 is a longitudinal sectional View of the instrument according to the invention.

Fig. 3 is a transverse sectional view talrcnalong the line 3-3 in Fig. 2,.

Fig. 3a is a magnified view of a pair of bars in the commutator to indicate possible stable positions of the sliding contacts.

Fig. t is a transverse, sectional view taken along the line i in Fig. 2.

Fig. 5 is a transverse sectional view taken along the line 55 in Fig. 2.

Fi 6 is a sectional view (partly broken) of a constructional modification in the mandrel and in the attachable contact pin.

Fig. '7 is a sectional view (partly broken) of a constructional modification in the mandrel and in the contact pin to be used with fixed function forms.

Figs. 8 to 10 include two cross sectional views and a front view (all partly broken) of a mandrels constructional modification.

Fig. 11 is a sectional view (partly broken) of a mandrel-contact pin arrangement to be used with fixed function forms.

Fig. 12 is a diagrammatic View of a modification of the system according to the invention.

Fig. 13 is a cross sectional view of the instrument according to Fig. 12.

Fig. 130. is a rear view of the instrument according to either Fig. 13 or Fig. 17.

Fig. la is a sectional view (partly broken) of a constructional modification of the mandrel.

Fig. 1% is a sectional view of a constructional modification of the contact pin.

15 is a diagrammatic View of a modification of the system according to Fig. 12.

Fig. 16 is a diagram to help understand the operation of the system.

Fig. 17 is a cross sectional view of the instrument according to Fig. 15.

Fig. 17a is a diagrammatic representation of a scale to be used with the arrangement in Fig. 17.

Referring to Fig. 1, there is shown schematically a commutator i4 consisting of a plurality of bars and being subdivided into three sectors, the number of bars in each sector being the same.

Only the bars 3 and 3%? representing respective groups of bars in each sector are shown in Fig. 1. lhe bars in each group are insulated electrically from each other and connected electrically to respective attachable contact pins. Thus, the bars 83, 34 and 35 are connected to respective pins 35 3| and 32. The attachable contact pins may become associated conductively with a selectlve resistance element 28 of a resistance unit It,

at any selected point thereof and assume thus a desirable value of potential which is transferred to respective bars of the commutator Hi. Sliding contacts 62a, 62b, and 62c can be displaced in engagement with and relative to bars in each respective sector by an intermittent motion coupling I'I controlled by the input shaft 36. The potentials of the contact devices 02a, 62b and 620 are applied to respective tap connections 42a, 42b and 420 of a potentiometer resistance I8 controlled by the input shaft 36. The potential of the wiping contact device 31 of the potentiometer I8 is the output potential of the instrument.

The components mentioned in the foregoing section are described in more detail with reference to Fig. 2 and to other figures of this specification. Referring first to Fig. 2 and to Fig. 6, there is shown a cylindrical, non-conducting mandrel provided with a helical, recessed T slot I03, and with a helical groove I04 located centrally with respect to the slot I03. A straight resistance wire I05 is wound helically within and along the length of the groove I04. The voltage drop for every complete turn of the wire I05 is the same assuming uniform threading, uniform wire material and uniform wire distribution in the groove I04. Thus, the potential at any selected point of the wire I05 is a linear function of length and can be identified easily by the number of complete and fractional turns of said wire contained between a terminal thereof and the selected point. A helical scale (not shown) can be arranged along and parallelly to respective sections of the slot I03 indicating the voltage drop along the resistance I05. Resistance points at the zero and at the maximum scale indications are connected to a voltage supply source (not shown in Figs. 2 and 6 but shown in Fig. 1 as a suitable secondary of a transformer).

The attachable contact pin consists here of a contact screw IOI provided with a thread I06 and of a nut I02 provided with a tapped center hole I01. The nut I02 can be inserted manually at any desirable location in the helical slot in a mandrel upon which the screw IN is turned all the way in until an electrical contact is established with the resistance wire I05. To prevent the turning of the nut I02 inside the recess of the helical slot I03 the former can be made of a rectangular cross-section. The length of the nut I02 is slightly more, its height slightly less than the width and height of the base of the helical slot respectively. The width of the nut I02 is slightly less than the width of the nut recessed section of the slot I03. Thus the nut I02 can be inserted into the slot but cannot turn when inserted except for small deflection to either side of the recess which will prevent its falling out,

while or after the contact screw IOI has been i screwed in.

The arrangement described in Fig. 6 herein, can be used for low voltage application with relatively short wire length requirements. For higher voltage applications where the number of helical turns necessary to accommodate longer wire lengths may become excessive a helical wire coil I I3 could be used and the groove form indicated by numeral IIIl becomes then as shown in Fig. 7.

The same result can be obtained in a different way, as shown in Figs. 8, 9 and 10 by providing a mandrel 5m with a plurality (preferably 25, 50 or 100) of shaped longitudinal slots IZI evenly distributed along its circumference and with a continuous, helical groove I extending from its one end to its other end. The shape of the longitudinal slot I2I iS that of a T. Similarly t shape of a section I23 separating any two contiguous slots IZI is that of a T inverted with 1,; by the gear 8|.

respect to the slot I2I. A straight resistance Wire I22 is wound helically within and along the length of the groove I20. Since the respective turns of the groove I20 can be spaced very close to each other, many more turns of wire can be accommodated in this arrangement than in the arrangement in Fig. 6. The attachable contact pins can have a form as shown in Fig. 6 or as shown in Fig. '7, wherein, the attachable pin III is forced into the slot I I0 at a desirable location thereof upon which the slot I I0 is filled with airdry insulating compound. The arrangement in Fig. '7 can be used with fixed voltage functions only.

Another type of arrangement to be used with fixed voltage functions is shown with reference to 11, wherein the contact pins I25 are forced into holes drilled at selected locations along the helical slot I25. The connections between the respective pins I 25 and the commutator bars (not shown) are made internally by means of conductors I21. The resistance wire H8 is wound along and within the slot I26 and makes positive electrical contact with respective pins I25, by pressing on them.

It will be understood that the mandrels form must not necessarily be limited to a cylinder. It can be a cube, a plate or any desirable geometric body, provided the dimensions around which the resistance is wound do not vary.

Referring back to Fig. 2, there are shown respective bars 4i (identical with bars 33, 34 and 35 of Fig. 1) radially disposed along the circumference of the mandrel 5I. The mandrel 5I is provided with the helical slot I03 housing the resistance wire I05. Every bar II is provided with an external conductor 0! connecting it electrically to a respective attachable contact pin I0 I. The respective connections are indicated at 08 and 69 and generally can be done by soldering, screw connection, plugging or other suitable means.

Referring to Fig. 3, three sliding contacts 62a, 52b and 620 (only the contact 62a being shown in Fig. 2) are adapted to be disposed in conductive engagement with the bars 4| in respective sections of the commutator I4. The sliding contacts 62a, 52b and 520 are carried by an insulating carrier 6|, mounted on a stationary sleeve 50, the latter acting as a bearing surface. The displacement of the carrier BI is controlled by an intermittent motion coupling I'I' in the following manner: A control shaft (the input shaft of the instrument) is provided with aspur gear 80, the latter controlling the angular dis placement of a gear 0| and a shaft I6 coupled operatively to it. A bearing block I5 is fastened to the stationary sleeve 58 and supports the gear 0| and another single-teethed gear I9 controlled The gear 79 when rotated will engage and displace intermittently a gear 'I'I, the latter linked operatively to the contact carrier ii. The gear IT and the carrier GI are mounted freely on the stationary sleeve 59. The carrier 5I is provided with three contacts (only the contact 62c being shown in Fig. 2) the latter in conductive engagement with respective bars 4|. The sleeve 59 is an extension of hub 58 and serves as a bearing surface for the shaft 36.

From the above description, it is evident that the angular displacement and the sense of rotation of the carrier 5| are related directly to the magnitude and to the direction of rotation of the shaft 36. Assuming that the gear I9 has a varying number of teeth from one to three, the corresponding angular displacement oi theharrier El will occur once, twice or three times for every complete revolution of the shaft 36. A multiple i intermittent motion effect of course could be obtained by having one single tooth in the gear #9 'but varying gear ratios between the gears Bil plished by a grooved disc 13 attached fixedly to the shaft 36 and turning together with it. The

-tail 84 of the tooth 82 is, inserted in a shaped groove 85 in the disc '13 and will follow a curved path conforming to the curvature of the groove 85. The form of the groove 55 is shown more clearly in Figs. 4 and 5. The operation of the disc 13 and of the single toothed gear are coordinated in such a manner that normally the inside ridge of the groove will exert a pressure outwardly on the tail 8d, producing thus a forcing-in action on the tooth 82. As shown in Fig.

5 the groove 85 is provided with deformities or indentations at even angular intervals from each other to produce a camming action on the tail tion of the shaft 36, the gear ll should turn three distinct steps, there would be three indentations 85a, spaced at 120 degrees. As the toothed gear 19 is rotated and approaches the meshing point with the gear ii, the tail 84 will cooperate with a respective indentation 85a and be forced inwardly, t..us separating the tooth 82 from the gear I! and releasing the latter for displacement by the single teethed gear 19.

The sliding contacts $211, 621) and tile are connected by respective conductors Gila, (53b, 850 (shown in Fig. (i) to respective taps 62a, 42b

and 420 of the potentiometer l8 housed in a cylindrical frame indicated at 86. To prevent the conductors 56a, 66b and 6&0 from interfering with movable components of the intermittent motion coupling H, a cylindrical shield "is is provided. The housing 85 can be coupled to an end plate 3'} by mean of screws 88 to prevent it from becoming entrained in the rotational displacement of the shaft 35. The mandrel 5| is connected to the supporting end plates 8'! and 52 by means of respective screws 88 and iii). The instrument is mounted on the plates 53 to, and

fastened to them by means of respective nuts and 93. When attaching the contact pins 35!, tie nuts 56 and 9-3 are loosened and the mandrel 5| rotated by hand until the desirable inserting position along the slot 1613 is located. After all the pins I iii have inserted, the mandrel 5! is returned to its normal position and the nuts 55 and 93 retightened against the plates 53 and Fill, the latter being a part of a supporting frame 54. The shaft 35 can be controlled in manual control applications by a suitable input handle 94. To indicate the fractional and Assuming that for every complete revoluthe complete revolutions of the shaft 36, a'dial of any commercially available type could be used being coupled operatively to the shaft 36.

For a better understanding of the operation of the apparatus disclosed so far reference should be had to Figs. 1 and 3.

Referring first to Fig. 3, there are shown bars 4| subdivided into three respective section a,

.12, and 0 each section having the same humher of similarly disposed barsx'lhe bars in a respective sectionpansberidentified b t e identification index of that seeming b%s4l in a section a would be referred to as bars dig. and bar in the respective sections b and c by identification indexes llb and Me. To avoid confusion, bars in every section are assigned individual identification numerals which are respectively:

0, 3, 6, 9, l2, for bars H in the section a 1, '7, 10, 13, for bars M19 in the section b 2, 5, 8, 11, 14, for bars die in the section c Thus, a full name-plate of a bar can be for example lib-All or tic-8. The respective numerals 0, l, 2, 3, 4, represent equidistant points situated along the x axis of the function y=f(m) for which desirable selected values of y can be set into the instrument. Between any two values of y thus preset, a linear interpolation is performed with assistane of the potentiometer [8.

Any one of the sliding contacts 52a, 52b and 620 can assume one of three positions with respect to a respective bar i! of the commutator hl through action of the intermittent motion coupling il. This is explained more clearly with reference to Fig. 3a where I, II, III are lines indicating the possible stable positions of any one of the sliding contacts 62a, 62b and 520 relative bars 4! in a respective section of the commutator it. (Stable position is called a position in which the gears Ti and 79, shown in Fig. 2, are not meshing). To indicate the location of a slidin contact relative to bars 4!, position identi fication can be obtained by adding th indexes I, II, or III to the name plate of an individual bar l. Thus a sliding contact 62a engaging a bar did-5 in position II will be referred to as located at 4 l (Mi-II.

Referring back to Fig. l in the zero displacement position of the control shaft 36, the potentiometers contact 3i would be located opposite the tap 42a, the sliding contact 62a would be located at Ha-G-II, the contact 6222 at lib-L-I and the contact 620 at Hb-SZZJII. As the shaft 36 is being rotated clockwise from its zero displacement position and the potentiometers rotating contact 3? reaches some arbitrary point A1, the single teethed gear IQ of the intermittent motion coupling 17 will engage the gear ll (the gears 39 and T1 being shown in Fig. 2) and cause clockwise angular displacement of the sliding contacts 62a, 5323b and 620 (see also Fig. 3). As

'result of the controlling action of the interrupted motion coupling the sliding contact 62c will be transferred to position lia-d411, the contact 521) to position lib-l-II and the contact i520 to a position Mc-Z-I. When the contact 3'! reaches a point A2, the controlling action of the intermittent motion coupling stops and the engaging teeth of the gears '19 and T? disengage. Upon further clockwise displacement of the shaft 3%,

the potentiometers contact 3? will by-pass the tap 42b and reach a point B1 at which the controlling action of the intermittent motion coupling i! restarts and results in the transfer of respective sliding contacts 62a, 62b and 620 to respective positions tic-34, Mb-i-III and Mc-Z-II. The controlling action of the intermittent motion couplinghviihen at some point B2 and restart at point Cl, shifting hamspective contacts 62a, 62b andl $20 to respectiveN 'sitions dla-il-II, llb-t-I and 4lc 2-III The action of the intermittent motion coupling stops 7 at some point Ca and as the contact 31 reaches the tap 42s, the shaft 36 gmpl-eteerits one full re,volution. The principle of operation ex- /plained above will apply to any following number of revolutions and to counter-clockwise sense of rotation of the shaft 36.

From the above description, it is evident that the transfer of the sliding contact tza from a respective bar Ma to the next following bar ila coincides with the potentiometers contact 31 moving between the taps 42b and 42c. Similarly the commutation timing of the sliding contacts 62b and 620 coincides with the contact 3'5 moving between the taps 42c and 420, and 42a and 421) respectively. Thus, commutation effect has no direct bearing on the output potential of the instrument and the continuity of the generated function is preserved throughout the entire range of operation.

In design of the commutator unit, the following precautions should be observed:

1. The width of the sliding contact should be less than the distance between a pair of contiguous bars.

2. The distance between the positions I and III of two contiguous bars should be equal to respective distances between the positions I and II and II and III in any one bar of the commutator 14.

While the preferred embodiment of the interpolating means has been described with reference to a three tap potentiometer coil, it should be borne in mind that it can be applied to continuous potentiometer coils having a varying number of taps spaced uniformly from other. This applies in particular to contiinious potentiometer coils provided with pair of taps at 180 degrees apart. The only difficulty with this arrangement is that the commutation period is critically short and therefore the timing of the intermittent motion coupling with respect to the displacement of the potentiometers contact I! has to be very carefully adjusted. In general, for n tap continuous potentiometer coil, there would be n sections in the commutator and it sliding contacts associated with them.

Instead of a single intermittent motion coupling controlling simultaneously the three sliding contacts of the commutator i4, three separate couplings could be provided to control independently the displacement of each of the sliding contacts, but it is doubtful whether the advantage of such modification will outweigh design complications connected with it.

In general, the respective sections of a potentiometer contained between respective taps thereof, should have an electrical resistance that is high enough with respect to the selective resistance l5 (see Fig. 1) to prevent appreciable loading effect.

With reference again to Fig. 1, there is shown schematically a unit control system using a characteristic changer l2linear potentiometer resistance 29 combination incorporated in a bridge network of a more general character and adapted to be used with an alternating voltage supply. The purpose of this system is to control the displacement y of a motor driven load as a desirable function y=f(r) of displacement x of the control shaft 36. The resistance 28 of the characteristic changer i2 and the resistance 29 of the potentiometer unit 20 are equal to each other and connected in series across a source of voltage supply which can be a suitable center-tap transformer Hi. The common juncaeaamc tion 'point of the resistances 28 and 29 and the center tap of the secondary windings 26 and 21 of the transformer 16 are connected to an input terminal 48 of a combination voltage and power amplifier 40 (shown in block diagram). The former is referred to as the effective zero voltage reference point of the system and is indicated at 12. The output contact devices 31 and 3B of potentiometers l8 and 29 respectively are connected to an input terminal 41 of the amplifier 40, through respective equal resistances Ill and H, the latter being many times higher than the resistances 28 and 29, thus eliminating loading effect.

The operation of the bridge circuit described above is as follows:

In a balance condition of the circuit, the potential magnitude of the contact 3! will equal that of the contact 38, but their voltage polarities with respect to the zero reference point 12 will be 180 degrees out of phase, it follows, that the effective potential drop between the terminals 4? and 48 is zero.

If the potential of the contact 31 is by 1) volts higher than that of the contact 38, a potential of 12/2 volts will be produced between the terminals 4'! and 48. The polarity of this voltage drop would be the same as the polarity of the winding 26.

By the same token, if the potential of the contact 31 is lower by 1) volts than the potential of the contact 38, a voltage drop of 11/2 volts would appear between the terminals 41 and 48 and be of the same polarity as the polarity of the winding 21.

Thus, for a condition of unbalance, the voltage applied to the voltage amplifier 40 can be in phase or electrical degrees out of phase with voltage source l6 considered as a reference. In general the polarity of the error voltage depends on whether the ratio of the mechanical input as to the characteristic changer i2 and of the electrical output y from the linear potentiometer 29 is higher or lower than that determined by the function yzflx). This relationship provides the means following amplification for driving the balancing motor 2| in the proper direction of rotation to rebalance the control circuit. The balancing motor may be a two phase reversible induction motor having two separate windings, one winding being connected to the output terminals of the amplifier 40 and the other winding through condenser 45 to the A. C. voltage supply legs 22 and 23. The amplifier 40 can be a combination of voltage and of polarity sensing power amplifiers of any conventional or commercially available type. The motor 2! will rotate in one sense or the other or remain stationary depending on whether the error voltage is positive, negative or zero respectively. If the error voltage is zero, the current output of the amplifier 40 is composed of two actual pulses for each cycle of the supply voltage tending to drive the motor unit in one direction on one half and in the opposite direction on the other half cycle and resulting in no motion of the motor. If the error voltage is positive (in phase with the voltage source), the current output from the power amplifier will be composed of pulses in phase with the positive pulses of the voltage source. If the error voltage changes signs, thensupply current to the motor will be shifted degrees in phase, and the motor will reverse its sense of rotation. The speed of the motor 2| in either direction depends on the magnitude of the error voltage and decreases as the error voltage decreases. It will be understood from the foregoing explanation that the motor 2| displaces the contact 36 in conductive engagement with the resistance 26 in such. direction that tends to decrease the error Voltage until it becomes zero, upon which the motor is stopped, The motor shaft 39 drives a load (not shown), which can be any position controlled object.

For monotonous functions y=;f(sc), (the slope remains positive or negative throughout the entire range), the respective locations of the characteristic changer I2 and of the linear potentiometer unit 26 with respect to the bridge network could be reversed without affecting the performance. In such an arrangement, the linear potentiometer would be controlled manually and the characteristic changed by means of a motor unit.

In the embodiments of the invention described so far the change of slope of a function y:f(a:

could be effected only in a limited number of equidistant points situated along the x axis. Such an arrangement may be not satisfactory for functions having large slope variations and in particular for functions having steep slopes.

Referring to Fig. 12, there is shown schematically an arrangement that will satisfy any slope specifications of a function. It consists basically of a selective resistance I 36, substantially similar to that shown at I in Figs. 1 and 2, of a linear potentiometer resistance I3I and of a desirable plurality of selective connecting conductors I32. Each conductor I32 is provided with a pair of attachable contact pins I33 and I34 at its two ends respectively. The contact pins I33 and I34 can be attached selectively at desirable locations along the respective resistances I36 and iSI. The resistance I36 is connected across a source of voltage (not shown) and generally its total resistivity value will be many times lower than that of the resistance I3I. A contact device I31 is adapted to be displaced by a control shaft I36 in conductive engagement with the resistance I3I and the potential of the latter is the output potential of the instrument. Neglecting the loading effect, which will be negligible for monotonous functions it is evident that the potentials of the pins I33a will be superimposed at desirable selected tapping points along the resistance I3I and that the distribution of potential between a pair of such contiguous tapping points will be approximately linear. The value of potential along the resistance I36 can be selected with the assistance of a linear scale I36 arranged along the length of the former. Correct setting points for the pins I34 can be identified with the help of a scale I39 arranged parallelly and along the length of the potentiometer resistance I3I.

Referring to Fig. 13, there is shown a hollow, non-conducting, cylindrical mandrel I4I pro vided with a helical recessed T, multi-turn slot I42, similar substantially to slot I63 in Figs. 2 and 6 and with another helical slot I43, similar in form to the slot I42, except that it extends all the way across the mandrels I4I wall thickness. The slots I43 and I42 are located at respective right and left hand extremities of the mandrel I4I. The selective resistance I36 and the potentiometer resistance I3I are arranged within and along the length of the slots I42 and I43 respectively, the arrangement of the resistance I3I in the slot I43 being shown more clearly in Fig. 14:. The control shaft I36 is provided with a key I44 and controls a non-conducting disc I46 carrying a contact element I31, the latter being in conductive engagement with the resistance I3I through the action of a spring I48. The disc I46 can be entrained in the rotational displacement of the shaft I36 through action of the key I44, but is free to move simultaneously along the length of the shaft I36 in such a manner that the contact I41 can follow the curvature of the slot I43 without breaking the conductive engagement with the resistance I3I. This is shown more clearly with reference to Fig. 14. wherein I49 is a heavily insulated copper core, the insulation being indicated at I5I and having a resistance wire I52 wound by closely spaced turns along its outside circumference. The core use is bent into a helical form to fit the curvature of the slot I43 and is inserted therein. The resistance I36 can be arranged in a manner similar to that of resistance I3I, or to be a straight resistance wire laid in the An internal slot I53 runs parallelly to the s1'otI43 and serves as a guide for the disc I46.

Referring back to Fig. 13 thegdisc I46 is provided with a guide-pin I54 riding freel y in the slot I53 and guiding the former with respect@ the latter. Thus, as the shaft I36 is rotated, the 7 disc I46 would be displaced longitudinally and rotationally with respect to the mandrel I4I. The same result could have been obtained by providing a stationary threaded sleeve to support the rotating disc I46, the respective threads in the former being parallel to the slot I43 or by an arrangement shown in Fig. 14. The slot I53 extends to the very end of the mandrel I4I, thus no diiiiculty would be encountered when inserting the disc M6 and the pin I54 in their operating position inside the mandrel I4I. The contact I3"! is connected by means of a conductor I56 to a contact I51 carried by a non-conducting disc H36, the latter coupled operatively to the shaft I36 by means of a screw I55. The contact I61 wipes against a stationary collector ring I59,

the latter being connected to the output terminal.

I6I of the instrument, by means of a conductor I60. The shaft I36 is supported by a pair of end plates I62 and I63, the latter in turn being supported by respective frame plates I64 and I66. The frame plates I64 and I66 are coupled fixedly to a base-plate I61, by respective screws I14 and I15. A bushing screw I68 provided with an ex- The attachable contact pins I33 and I 34 can be designed according to Figs. 6 and '1 and 11. An alternative arrangement shown in Fig. 14a comprises a contact element I1I adapted to cooperate internally with a flanged shell I12, the latter adapted to be inserted in the helical slot I42 or I 53 at any desirable location thereof by adegree turn to either side. The contact with the resistance wire and the holding in effect are accomplished by means of a spring I13. This type of arrangement has been described in my above mentioned co-pending application and therefore is not discussed at length herein.

The respective scales I38 and I39 comprise a plurality of divisions and numerals stamped,

imprinted, or otherwise made visible on sections o'f'the mandrel MI, in betweenrespective slots [42"and' slots I43. Bothsaid'scales are linear, helically arranged withrespect to the mandrel l4'l but parallel to respective slots I42 and M3 The slots I42and I43 may be, or may be not parallefto each other, depending on design conside'rations.

To indicate the fractional and the complete revolutions of the shaft I36, a dial of any commercially available type could be attached'to the fitimdIBFand coupled operatively to the shaft I36."'Such a dial would have to comprise a pair oi "scans, one for indication of the complete revolutions and the other for indicating fraction's'of revolutions of the shaft I36.

The loading effect in the arrangement de scribed with reference to Figs. 12 and 13 will de-, pen d'p'rimarjily on the ratios" of respective resistance sectors contained between: a pair or pins I33 and a pair of'pins I34 respectively. For small resistance I3! to the resistance I30 ratios and 01 excessive function slopes; 'asffor instance ir'i'irre'gular' ware form functionsthe loading effct maybe appreciable. To eliminatethe loade mg, effect independently of function slope variations, 'aTniodification or the arrangement described with referenc t6 Figs 12 and 13 can be empioyedana is' described with reference to Figs. 15,16 and 17. Since onlyininor changes with respect to "the arrangement in Figs. 12-and13 have'been instituted hereinfp'a rts of the assembly being substantially similar to those described; in'Fig's'Y'mand 13 have been assigned same nunierals Withaddition of a'subscript a. The functionaldescription of those parts will be found with reference to Figs. 12 and l3.

' Referring first to Fig. 15, there is shown schematically a commutator unit I8! comprising a pluralityof bars I83, arranged iii pairs and sub-v divided into four sections "A, B, C, D, each section being composed of same plurality of pairs offba'rs, similarly'disposed with respect to.

each other! Only eight bars representing respecmvejpa rs of bars ineach section havebeen shown inFig'Q 15.. "Four contact devices I84A, I84B, IMO and I34D'controlledjby theshaft I38a are adaptedfto befdisposed along and in conductive engagementwith the bars I 83 in respective sections ofthe commutator I81. Half of the bars in each section is connecte'd electrically to respective attachable lcontact pins'fI3 3a andthe other halt to'frespective pins I34a. The contact devices was", "154,3, mo and map will short circuit simultaneously, respective pairs of bars connected tdcon'tact'pins I332; and I34ain respective sec tions A, B. Cf and D. Thus the loading effectonthe resistance I3Ia will be limited to' four-tapping points at a time and may be con: sidered as insignificant under any operating conditions. Provided, there are altogether m pairs of bars'iri the'commutator I8I, the resistance I3Ia may be c'onsideredas divided into 'hi uni form sectors, each attachable contact pin I34a being adapted to be connected manually at any selected'point in its respective sector, but not in anyfothersectorj Four contact devices are being usedin this modification-to eliminate the occurrence of open circuits during the period-of commutation. The principle of operation is similar to the one discussed with reference to Figs. 1 and ByGXCBDt for the fact-that the commutator IBI comprises four sections instead of a three. Moreover, instead 1 of an intermittent motion coupling, a continuous gear coupling is being used herein, consequently the displacement of the contacts I84A, I84B, I840 and I841) i continuous, not intermittent. The bars I83 in each section of the commutator I8I can be assigned individual identification numeralsrepresenting equidistant points. 1, 2, 3,

situated uniformly along the ".r axis of the. function y==f(x), as shown in Fig. 16. Thus, the following identification numerals will hold for bars in each respective section of the commutator 181:

Q, 4, 8, 12, i for bars I83 in section AT 1 6, 9,13, for bars I83 in section B a, 6, 10, 14, for'bars I83 in section C 3, '7; 11, 15, for bars I83 in section D- The respective displacements of the contacts; I84A, I84B, I340 and IMD and that of the contact I 3'. are coordinated in the following mannerz It can be seen in Fig. 1 5, that while the contact device I3? is located between contact pins associated with the bars I831} and I83C, the con tact I84A is situated at the lower extreme endof a respective pair of bars I83A, the contact, I MD is situated at the upper extreme end of a respective pair of bars II-BSD and the contacts I84B and IB IC assume some intermediate positions with respect to the bars I838 and I830. As the shaft I36aisbeing displaced in a, clockwise direction oi"- rotation, the contacts I84A, I84B; IMO-and I84D will be displaced in a direction as. indicated by the arrow. The contact I841) will be; the first to commutate, but the eiiect of com-- mutation. will not aiiectthe potential of" th potentiometer contact I3'Ia-, since the latter will.

be situated at that time somewherebetween at: tachable pins IBM which are associated with the bars I83 in the sect-ions A, B or OJ Similarly, should the direction ofrotation of the shaft; I38a be reversed, the contact I8'4Awou1d bathe first one to commutate, but since the contact I3 la is now locatedsomewhere between the attachable-pins I341; which are associated. with the barsl83in sections B, C and D" respectively, thecom-mutation will have no effecton theoutput potential. The same principle of operation-willapplyto a y position of the contact I3:'Ia and of the; slidingcontacts I84A; I84B; IMO and I84D-and can be expressed in-a more general form-shown below:

Referring to Fig. 17, there isshowna-sectional view-, of the..apparatus.. according to i Fig: 15. A

non-.conductingcontact disc I86 isradaptedtobe entrained in ithe rotational displacement of the shaft; I 3fia; by.means ore gearitrain 181: Assumfig hfiali he c istanca I 3510 extends along the length er mug-complete turns of the SlOtr I43a;

nd. sms -dsr ns ia ct that th ommutator 1 8i as, 9 ewe s t e max m m rar imr the: ont ct alqsw u e-iour l t s, and the;- rr spgn ins. t avel 0i he: o ta s 4 1543. 4C ndfll l only ne. qu r t volfi tionrf he at o f. t e t ona disc acem n.t .of-ihe. Shaft t h t ifi econ act isc. Iafiis thus,

16 to 1, andlcan be realizedmechanically inlan followinfgmanner.

Abearing block, providedwith a sleeve extension I89, is attached internally in the mandrel I4Ia, and supports a shaft I9I, the latter carrying a pair of gears I92 and I93. The sleeve I39 acts as bearing surface for the shaft I36a. A gear I94 coupled operatively to the shaft I350. by means of a screw I95 is cooperating meshingly with the gear I92. The contacted. disc I88 is coupled operatively to a bushing I96, the latter being supported on the sleeve I89 and free to rotate with respect to it. The bushing I96 carries a gear I91, the latter meshing with the gear I93. The gear ratio between the respective gears ids and IBI and I93 and I91 is 4 to l, and the ratio between the gear I94 and I9'i is thus 16 to 1. The displacement of the shaft I360. is transmitted by means of respective gears I94, I92, I33 and I91 to the disc I86 according to 16 to 1 ratio. The disc I86 carries four pair of interconnected contacts I84A, 184B, I840 and I84D, at approximately 90 degree spacing from each other, adapted to short circuit respective pairs of bars in the commutator I81. Thus potential of respective pins I33a associated at selective points with the resistance ifilla transferred to the pins Idda associated with the resistance I3I. assumed by the output contact device IS'Ia is transferred by means of a conductor I 560. to a wiping contact Ifila, the latter supported in a non-conducting disc I536 and engaging on a collector ring 55%. The ring Risa is connected to the output terminal IS Ia by means of a conductor IGBa. The disc I58a is connected fixedly to the shaft I36a at IEEa.

To identify the bars of the commutator Idi, a scale Zill can be attached to the mandrel Mic. Assuming, that the commutator I8I has 16 bars uniformly spaced along the periphery of the mandrel I4Ia, the scale am will have 16 scale di visions 202, divided into four respective groups and arranged as shown in Fig. 17a. For different bars plurality, a similar pattern of arrangement into four groups will apply, but the scale 281 will of course be provided with a corresponding number of scale divisions engraved on the mandrel Illa.

While the invention has been described with reference to certain embodiments, it should be borne in mind that it is applicable not merely to resistance elements, but to all types of variable voltage sources comprising voltage division means rovided with tapping points from which voltages of different magnitude, phase, frequency etc. may be obtained and applied selectively to voltage interpolating means.

What I claim as novel and desire to protect by the Patent Letters is:

1. In combination, a mandrel having a groove, an impedance element disposed within said groove and a plurality of taps adjustably con nected along the length of said groove in electrical engagement with said element.

2. The combination according to claim 1, including locking means to fixedly lock said taps at any point in said groove.

3. The combination according to claim 2 including a contact wiping device adapted to be disposed in electrical engagement along the length of said element,

4. In combination, a mandrel having a groove, an impedance element within said groove, said groove having an undercut cavity, a plurality of contact taps adapted for connection to said element and for adjustment along the length there of, a plurality of flanged members supporting respective contact taps and locking means to lock The potential said flanged members within said groove by? posed in electrical engagement along the length of said element.

6. In combination, a cylindrical mandrel having a helical groove, a multi-turn resistance winding Within said groove, a plurality of taps adapted for connection to said element and adjustment along the length thereof, and locking means to fixedly lock said taps at any point along said groove in electrical engagement with said element.

7. The combination according to claim 6, in-

' eluding a contact wiping device adapted to be disposed in electrical engagement along the length of said element.

8. In combination, a support, voltage division 11168318 arranged along the length of said support, a plurality of contact elements, interlock means to readily mount respective ones of said elements on said support and to maintain them in conductive engagement with said division means, and means to adjust said elements along -said elements while being locked in position.

12. The combination according to claim 8, including spring loading means to provide stable electrical connection between said contact elements and said division means.

13. The combination according to claim 8, wherein said division means comprises an electrical resistance element disposed helically around said support.

14. The combination according to claim 3, including scale means arranged along the length of said division means.

15. The combination according to claim 8, including a groove in said support, said voltage division means being disposed along the length or" said groove, wherein said interlock means comprise a recess in said groove and a protuberance in said elements said protuberance being adapted for interlocking within said recess.

16. The combination according to claim 15, wherein said groove is helical.

17. The combination according to claim 8, including interpolating means adapted to be connected to said contact elements in shunt with respective sectors of said division means.

18. The combination according to claim 17, including a plurality of selectively spaced taps on said interpolating means and electrical conductor means to connect respective ones of said taps and said elements.

19. The combination according to claim 18, wherein said interpolating means comprises an electrical resistance element provided with a wiping brush adapted for displacement along the length of said resistance element.

20. The combination according to claim 19, including switch means controlled by said wiping brush, adapted to make or to break connection between respective ones of said contact elements and said taps.

21. The combination according to claim 20,

sesame 15 including gear transmissioii'to control said switch means by said'wiping brush.

22. The combination according to claim 21, wherein said electrical conductor means comprises a rotary selector provided with a plurality of studs connected to said contact elements and with wiping contact means connected to respective ones of said taps, said wiping means being movable by said switch means between said studs.

23. The combination according to claim 21, wherein said electrical conductor means comprises a rotary selector provided with a plurality of studs connected to said contact elements and to said taps respectively, and with wiping contact means controlled by said switch means, and adapted to interconnect respective ones of studs connected to said elements with corresponding studs connected to said taps.

24. The combination according to claim 19, wherein said resistance element comprises electrical resistance wire arranged into single turn, circular, mechanically endless coil.

25. The combination according to claim 19, wherein said resistance element comprises a multi-turn, helically disposed electrical resistance wire.

26. The combination according to claim 8, including a rotary selector provided with a plurality of studs connected electrically to said ele ments and with a wiping contact means adapted to be disposed between said studs.

27. The combination according to claim including a wiping contact means adapted to be disposed in conductive engagement with said division means and control member to move said wiping contact means along the length of said division means.

28. In combination, a plurality of resistance elements, a plurality of tapped connections on respective ones of said elements means to adjust said tapped connections along the length of respective ones of said elements, and means to electrically interconnect respective ones of said tapped connections.

29. In a functionally adjustable voltage divider, in combination, a pair of terminals, first electrical resistance element connected across said terminals, second electrical resistance element provided with a wiping contact device adapted to be disposed along the length thereof, F

a third terminal connected to said wiping contact device, a plurality of tapped connections on said first and on said second resistance elements, means to adjust respective ones of said tapped connections along the length of at least one of said resistance elements, and means to electrical- 1y interconnect respective ones of said tapped connections.

30. In combination, a pair of voltage division elements adapted to divide voltage in proportion to their longest dimensions respectively, said longest dimensions being divisible into a plurality of sectors of desired length, means to electrically interconnect in shunt respective ones of said sectors and means to vary the respective lengths of said sectors in at least one of said division elements.

31. The combination according to claim 30, including wiping contact means adapted to be disposed in conductive engagement along the length of one of said division elements.

32. In a functionally adjustable voltage divider, in combination, a pair of terminals, first electrical resistance element connected across said terminals, second electrical resistance element said first and said second resistance elements being divisible into a plurality of sectors of desired length, means to interconnect in shunt respective ones of said sectors, means to manually vary the lengths of respective ones of said sectors in said first resistance element, wiping contact device adapted to be disposed in conductive engagement along the length of said second resistance element and a third terminal connected to said wiping contact device.

33. In. combination, voltage division means, voltage interpolating means, both of said voltage means being divisible into a plurality of sectors of desired length, control member to control the output of said interpolating means and means to connect in sequence, one by one, respective sectors on said voltage division means in shunt with corresponding ones of said sectors in said interpolating means, relative to displacement of said control member.

34. The combination according to claim 33, in-

eluding means to vary the lengths of said sectors in at least one of said voltage means.

JERZY J. WILENTCHIK.

References Cited in the file of this patent UNITED STATES PATENTS Number Name Date 1,756,714 Wackerly Apr. 29, 1930 2,026,142 Scholte Dec. 31, 1935 2,122,370 Harrison et al. June 28, 1938 2,441,568 Finison May 18, 1948 2,454,184 Kliever Nov. 16, 1948 2,533,656 Wills Dec. 12, 1950 

